Tag: Planning Upgrades

  • Thoughts on Development Direction

    Thoughts on Development Direction

    Introduction

    So the recent mods (see previous posts) are all in the car and have been tested at a shakedown at Thruxton Circuit in blisteringly hot conditions. In this post I review the work this far and how this has shaped future thinking for the car going forward. There’s some YouTube links below which show full runs at Thruxton.

    IL Motorsport Chasis Bracing

    In my New Bracing Goes In post I said that I was hoping to improve the rigidity of the chassis having notice some kick when changing gear under load having installed stiffer suspension.

    I can honestly say I didn’t notice any kick on the drive in (though this was pretty gentle) and not on the track so I’m going to say that adding the IL Motorsport Cross Brace and Rear Suspension Brace have improved the handling of the car.

    I was definitely pushing my limits further than before and my pace improved over my previous outings.

    BC Racing DS Coilovers

    I love these, they are a definite improvement over the old worn out Bilsteins. That is not to say I would not have loved new Bilsteins, which I did in my younger days on a different more rally-orientated car; or any other make of coilovers for that matter.

    When I drive on the road with softer settings they are comfortable in that role and when I set them much harder on the track there is less roll than before and there seems to be tighter control at higher speeds. On this occasion I drove in with them set at 1 click off softest, then started the sessions at 5 clicks from hardest in the morning and 1 click from hardest in the afternoon. I accidentally drove home with them set at track hardness and frankly it was not pleasant so note to self – change them back before loading the boot; and a learn from the experience.

    My spring rates are the 6 front and 4 rears which is the BC Racing recommendation for MX5 NC’s. I noticed at Thruxton that where I was pushing the car much more than on previous runs I was getting more roll than I had anticipated in the harsher corners like Campbell, Cobb and Segrave, which made me start thinking about anti-roll bars as a future option.

    The car was splendid through the chicane at Club so as I’ve already said above, I’m really happy with this choice.

    I’m not drawn to the idea of upping the spring rates yet (c.ÂŁ200) as the ride for road use is pretty good at the settings described above. I don’t really want to add harshness given my Grand Tourer objective, though this would change if the car was to become a track-only tool but I’d still need to upgrade the ARB’s anyway.

    Thruxton 2026 07 07 i

    Yokohama AD08RS

    These are the newer road legal spec and sometimes get battered for not being as good as the old spec. I’d pretty much decided that I wanted AD08’s as the start point for my track-focussed tyre choice.

    Since I’ve got them I really like them. My standard road tyre is Dunlop Sport Max which is a pretty good track day tyre for wet conditions. The Yokohamas were part of a tyre & wheel package from Wheelbase last year.

    On my last trip to Thruxton I did notice that the tyres protested the treatment they were being given by squealing pretty regularly on the tighter corners but the handling remained strong and I was doing 12 lap runs. I did trip the DSP once or twice when pushing harder than normal. I’d have no problem getting them again but I have not yet tried them against anything else.

    If I could afford them when the time comes and if they were available in my wheel size then I’ll try the Avon ZZR’s recommended to me by a very fast MX5 owner I met in June who raved about them, though at c.ÂŁ260 each for the Avons and half that for the Yokohamas that’s a couple of Track days so we’ll have to see what the budget will allow.

    Fox FX004 Wheels

    These Black 17 x 7.5’s are shod with Yokohama AD08 RS215/45/R17 came from wheelbase as a package and frankly I think they look fab .

    I don’t think they were a weight saving choice (Budget wouldn’t allow), but they look mean and that’s got to be wort 1-2 mph. EBC Yellow Stuff Brake Pads on standard discs and calipers

    Parked up at Silverstone Old Pits Paddock

    I love them they work well for me, though for the first time I noticed that they get better with a bit of heat in them. With good braking point selection they hauled the car down to

    BBR GTI Catted Manifold, Centre Pipe and GT Rear Box

    Again I love it it burbles nicely, makes a good noise when up and running and the car either is faster or feels faster. I added a Versatune standard NCU package ECU flash as a stop gap until I can get it on aRolling Road. Again Ive not been disappointed despite the cost.

    I fabricated a heat shield for the rear of the alternator until I can be sure the heat generated by an unshielded manifold won’t damage the black plastic ?? vent to channel cooling air into the alternator.

    Thruxton 20260707

    So Where Next…

    As the car does not over heat despite 30+C at a fast track where the car is up near maximum revs for a lot of the lap I’m not thinking an Oil Cooler is necessary at this time and have removed that from my development plan for the time being.

    I’ve been thinking that I’ll start getting together the parts for a clutch swap. With over 80+k miles on the clock I’m expecting the clutch to need replacing in the not too distant future. I’m also convinced that this car has been tracked at some point by previous owners again increasing the likelihood of increased wear. The car itself is not showing signs as yet. Its going well an is eager to go faster when the load button is pressed.

    I’m thinking I’ll be going for the Bofi Stage 2+ kit on the premise that it will cope well with heavy track use and a lightened flywheel to make it a little more eager.

    The other possible development direction might be Aero with a splitter at the front, some underbody air flow smoothing and wing at the back and probably done in that order. But that’s a cerebral exercise for now as the car is going well and I’m probably still less competent in my driving than the car’s capability.

    Finally there could well be the option of doubling down on my BBR GTI upgrades and going for the Cam upgrade to take the car to 200 BHP.

    I’m back at Thruxton next month so if you see me come over and say hello.

  • Wet One at Silverstone Track Day

    Wet One at Silverstone Track Day

    Last June (2025), Silverstone was hot and sunny, we took a support car loaded with tools, tyres, gazebo and picnic table; and iit was glorious.

    This year the June track day was cold, breezy and rainy, though to be fair it settled down after 14.00 and the sun made an appearance, but what ever the weather a track day at Silverstone is such fun.

    It’s an expensive venue so it’s a once a year treat for me. This year the weather forecast was bad enough for me to cancel the support car because sitting in a car for much of the day gazing at the rain and being bored while I was out on track having fun was not something I wanted to inflict on anyone.

    Tyre Choice

    My Yokohama AD08’s were swapped for my SportMax road tyres in the rain the day before as they’d be no use in the expected heavy thundery rain.

    An early morning start on the motorway saw mixed conditions and I stopped at the services on the A43 at Brackley and took the opportunity to top up the petrol can with Super Unleaded and then a short final leg to the track and registration at the old pit lane.

    Setting Up

    The rest of the pit area
    My Pit

    I arrived at the track at about 7.30 and the gate and parked near the Cafe. I registered and got all the info want back to my car and pulled all the gear I’d crammed into it out.

    Two tool boxes, torque wrench, and a dry box for my food and drinks. I pulled my tow bar out of the boot and packed by helmet and HANS bags into the waterproof box.

    I placed the gear in front of the car so my Pit Box was clear to anyone who might be tempted to block it when I’m out on track. This has happened to me before at Castle Combe and is particularly irritating especially when your gear is in full view of them. I now reverse park and go no further back than the line for this reason.

    The Paddock
    The Padock, Drive up to the big truck and turn left into the pit lane.

    Some cars pulled in beside me and they arranged their cars specifically for this reason, telling me they have had similar experiences.

    Car Prepration

    Having experienced a bit of torque twitchiness on the motorway I backed the rebound on the suspension to +5 (five clicks from softest) with a plan to adjust as I went along and then also reduced tyre pressures to 1.8 bar (cold-ish)all round ready for the rain.

    suspension adjustment made easy with extenders all round
    Dial to max soft then +5 clicks

    Once round all the wheel nuts with a torque to check they were all firmly at 100nm and I was ready for the briefing and sighting laps.

    Briefing

    The Briefing was well attended with an explanation of the format of the day, the flags in use, when we stop for lunch, rules for overtaking, then it was back to the car to kill time until the sighting laps.

    Game On

    A wet track

    The sighting laps started at the usual pace and speeded up. After that the track opens and we’re on our own.

    Silverstone in the rain paddock side is bleak, track side however is much more entertaining.

    I followed the usual pattern of trying to get some heat into the brakes and tyres and building up speed as the laps tick by. I managed to get between 80 and 90 mph down the Hamilton straight, 90 to 106 down Hanger and 80 to 100 depending on the intensity of the rain and whether I was giving way to faster cars or not. Never once did the car feel like it was aquaplaning on the straights or braking in straight lines.

    Turning however was another matter several times I underbaked and the Traction control pulled it all back together.Appart from the trying the tarmac run-off between ?? Maggotts and Becketts, and going all wheels over the line at The Loop which is very slow and for which the car was off line due to the traction control being unhappy that I was pushing the cornering forces much harder.

    Given the weather I elected to put in more laps each time I was out (uptown blocks of 10 laps) and this help build a better picture of the conditions and the available grip.

    There were some really nice episodes where I had an open track to play with. On others I was forced to pull over on the right side of the track to let faster cars past. In the rain this can create a worry effect where there is vision at the sides of the track but a grey hole in your vision where you know the cars should be but you can see nothing but grey water as they speed past you (especially at the end of the Hanger straight).

    After the lunch break things began to dry out and I was able to get the roof down on occasion.

    Thoughts on the Day

    Despite the weather I found nothing to put me off Silverstone in the rain though I prefer the dry conditions for grip.

    I used the petrol pumps at the circuit rather than drive to Brackley on this occasion as I was shocked to find at the lunch break to find I had been racking up the laps and was down to less than a quarter of a tank. MPG for the car had dropped from 37 to 22 with enthusiastic driving on the track and across he whole day (including travelling to and from the circuit) I used nearly two tanks of Super Unleaded.

    In the wet conditions the tyres remained pretty intact with none of the heavy wear and melted rubber from the previous year evident.

    The brakes (EBC Yellow Stuff on normal discs) were again superb.

    The new suspension was excellent and I ended up settling at +7 clicks.

    Given the rain and some visibility issues Ive decided to buy a flashing rain light as a safety measure for similar conditions.

    Hopefully I’ll be back next year.

  • What’s the plan?

    What’s the plan?

    The with the exception of a dying battery (easily replaced) a broken fog light and perished rubber boots for the shocks all appeared to be fine with the Mazda.

    What it needed was a track day to act as a shakedown test day and act as a start point for the development plan.

    Start a Notebook & Get a Haynes Manual

    As an oldskool solution I started a dedicated notebook to log my ideas and make notes and also got an online version of the Haynes Manual for my car as a reference manual for the work which would soon be following.

    Book a Track Day

    I booked a track day at Castle Combe Circuit to give me a solid date to work towards for both as proof of concept and shakedown of the car to help me decide what would need to be done and in what order.

    Once the booking was confirmed I had a few weeks to decide what would be done to prepare the car for its first track day.

    Upgrade the Brakes

    First-off would be new brake discs & pads. Before I ever consider speed improvements it seemed sensible to look at braking and handling of the car first. road handling was sound, track handling would reveal itself on the day, but I wanted a solid start-point for braking.

    Conventional wisdom is that the braking on an MX-5 is pretty good and a big brake kit is not the first thing you’ll need. Even braided hoses were not a priority item for a beginner. Standard discs were reportedly pretty good on the Mk3 MX-5 so I elected to fit new discs all round and upgrade the brake pads over standard.

    After a bit of research I elected to go with replacement standard disks and EBC Yellow Stuff pads. These were ordered from Euro Car Parts who had an offer on. They arrived quickly and were added to the car.

    As I was replacing the disks, pads and fluid I also elected to go with HEL Performance braided lines to round off the upgrade

    Road testing revealed a sticking calliper and from forums and videos I learned that excess lubricating grease can collect behind the sliding posts and prevent the calliper working properly. Cleaning out the excess grease and torquing everything up properly seemed to cure this issue.

    EBC Yellow Stuff pads sometimes get mixed reviews especially for excessive dust. I have nothing to measure them against, but I really like them in the MX-5, This set has lasted me five track days so far and to me the pads give good feel and predictability. I’ll be buying a replacement front set soon as a stock item for when they eventually give up. I’ve also recently added some black wheels so this hides the dust.

    I measure their thickness and that of the disk after each track day so I know I’ve a margin of safety each time they are used.

    Sort Out a Telemetry Solution

    Next I’s need some way of recording lap times and video so I downloaded RaceChrono Pro onto my Phone and learned how to use it.

    Check Coolant, Brake Fluid Level and Engine Oil Level

    All were within normal limits and had been done for the servicing of the car prior to me buying it. They would be replaced following shakedown testing.

    I bought small bottles of brake fluid and engine oil for the boot in case I needed to top these items up on the day.

      Check Tyre Pressures & New Puncture Repair Fluid

      The tyres on the car were virtually new Michelins and would be fine for the shake-down. I decided that I would be looking for 2 bar (Hot) as the maximum for the tyres on these tyres on the day.

      As the puncture repair fluid was three years out of date I replaced it. The OEM electric pump was checked and worked fine.

      So that was it we’re good to go….

      With all checks complete we were good to go and Castle Combe would be my first track day.

    1. Track Day Intercom Installed

      View of TRS Jacks with helmet cable visible
      Helmet Intercom Jacks

      We found the MX-5 NC to be a noisy place to be on a track day, especially with the top down and got fed up of shouting at each other when we are on track days. I decided to try a Zero Noise full face intercom system to see if we could make communication easier.

      We put together a rough installation to test the concept at Thruxton Circuit and found it worked really well but the original location (behind the seat headrests) was inconvenient and the new location seems much more convenient especially if a seat upgrade takes place.

      Whilst the unit can be powered by a 9v battery this one has been hard wired to a fuse box, and the wires are routed behind the plastics with automotive connectors so that the plastics can be removed in the future without having to cut the intercom cables.

      The jacks are located where the two speakers used to sit between the seats on the roll bar which had been removed when the radio was upgraded and provided an easily accessible installation point and is convenient for the helmet cable.

      We cut the jack plug off the amplifier cables and bought some surface mounted jack plugs for this installation.

      All in all this seems to be a worthwhile upgrade for an MX-5 track day car.

    Optimized by Optimole